Fuel Pump Tank Seal Kit 49040-0006 for Kawasaki ATV Prairie KVF650 KVF700 2002-2006
This injector seal kit is engineered as a direct replacement for the Kawasaki ATV Prairie KVF650 KVF700 2002-2006. Manufactured to meet or exceed OEM specifications, it delivers reliable performance in demanding conditions. Each unit is tested for fuel flow, pressure rating, and durability before leaving the factory to ensure consistent quality across every order.
Vehicle Compatibility
| Application | Details |
|---|---|
| Fuel Pump Tank Seal Kit 49040 | 0006 for Kawasaki ATV Prairie KVF650 KVF700 2002-2006 Replacement Part Number:2204502, 2204403, 92161-0027, 92161-1272, 921610027, 921611272, 49040-0006-1, 4904000061, 49040-1080, 490401080, 49040-0006, 490400006 Applications:Fit For Following ATV Models:2006 Arctic Cat 650 4×4 V2 Automatic 2005 Arctic Cat 650 4×4 H1 Automatic 2004 Arctic Cat 650 4×4 V2 Automatic 2005 Kawasaki Brute Force 650 KVF650D 4×4 2009 Kawasaki KFX7002008 Kawasaki KFX7002007 Kawasaki KFX7002006 Kawasaki KFX7002005 Kawasaki KFX7002004 Kawasaki KFX700 V Force EFI2004 Kawasaki KFX700 V Force 2003 Kawasaki Prairie 650 KVF650A 4×4 2002 Kawasaki Prairie 650 KVF650A 4×4 2006 Kawasaki Prairie 700 KVF700A 4×4 2005 Kawasaki Prairie 700 KVF700A 4×4 2004 Kawasaki Prairie 700 KVF700A 4×4 2005 Suzuki Twin Peaks 700 LTV700F 4×4 2004 Suzuki Twin Peaks 700 LTV700F 4×4 |
Replaces OEM Part Numbers
2204502 • 2204403 • 92161-0027 • 92161-1272 • 921610027 • 921611272 • 49040-0006-1 • 4904000061 • 49040-1080 • 490401080 • 49040-0006 • 490400006
Signs You Need a Replacement
If your equipment is showing any of these symptoms, the fuel pump may be the cause:
- Fuel leak at injector base — Copper washers lose their crush seal over time. If you see dampness around the injector, the seals need replacement.
- Fuel in coolant or oil — A failed combustion seal allows fuel pressure to escape into adjacent passages. This is a serious issue that requires immediate attention.
- Loss of compression on one cylinder — When the copper sealing washer fails, combustion gases blow past the injector body instead of pushing the piston.
Installation Notes
Clean the injector bore thoroughly before installing new seals. Any carbon or debris left in the bore prevents the copper washer from seating properly, causing a compression leak. Use a wire brush or bore cleaning tool, then wipe with a lint-free cloth. Install the seals in the order specified in the kit — the heat shield goes on first, then the copper washer, then the O-rings. Torque the injector to the specified value and recheck after running the engine under load.
Frequently Asked Questions
Will this fit my Kawasaki KVF650?
Yes. This part is designed to fit the Kawasaki KVF650, KVF700 among other models listed in the compatibility table above. Verify your specific model and engine code before ordering to ensure the correct fit.
Can I cross-reference 2204502 with 2204403?
Yes. Both 2204502 and 2204403 are interchangeable OEM numbers for this part. They refer to the same component with the same specifications, just different part number revisions.
How do I check if my engine code (KVF650, KVF700, KVF650D, KFX700) matches?
The engine code is stamped on a metal tag attached to the engine block, usually near the timing belt cover or on the cylinder head. Compare the code you find with the list above. Engine codes are 3 to 6 characters long.
My vehicle is a 9040 model – is it covered?
The compatibility range for this part includes 9040-0006. The 9040 model year falls within this range, but verify the engine code and body type match. Mid-year production changes sometimes mean two vehicles from the same model year use different parts.
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